Advanced Aerospace Fabrication
Delivering precision-built, AS9100-certified assemblies and welded structures for demanding aerospace applications.
At Custom Aerospace, Inc., we specialize in high-precision aerospace fabrication — producing structural assemblies, welded components, and complex hardware that meet stringent flight-critical standards.
Our fabrication team combines advanced equipment with expertly trained technicians to ensure strength, durability, repeatability, and reliability in every project. From prototype builds to full-scale production, we deliver fabrication solutions engineered for aerospace performance.
What We Fabricate
Custom Aerospace provides high-accuracy fabrication across a wide range of aerospace components and assemblies, including:
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Welded structural assemblies
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Precision sheet metal components
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Brackets, housings, and enclosures
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Complex multi-piece assemblies
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Welded engine and airframe hardware
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Tube bending and formed components
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Support structures and mounting systems
Each fabricated part is built to meet the strict requirements of commercial, defense, and spaceflight platforms.
Advanced Fabrication Processes
We utilize modern fabrication methods designed to achieve consistent, aerospace-grade results:
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TIG and Mig Welding
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Precision sheet metal forming and bending
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Laser cutting and waterjet cutting
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Tube bending & forming
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Custom jigs, fixtures, and tooling
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Prototype and short-run fabrication
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Production-scale assemblies
Our experts are experienced in building components with intricate geometries, thin-wall materials, and tight structural tolerances.
Materials We Fabricate
Custom Aerospace works with a wide variety of aerospace-approved materials:
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Aluminum alloys
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Stainless steel
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Titanium and titanium alloys
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Nickel-based superalloys (Inconel, Hastelloy)
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High-temperature steels
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Specialty aerospace sheet and plate
From lightweight airframe aluminum to high-strength, heat-resistant alloys used in propulsion systems, our team is equipped to fabricate components that meet demanding operating environments.
Advanced Fabrication Processes
Every assembly produced by Custom Aerospace undergoes rigorous inspection throughout fabrication to meet or exceed AS9100 and ISO 9001 standards.
Quality Control Highlights
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Full dimensional verification
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CMM inspection for fabricated assemblies
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Precision gauges and aerospace-calibrated instruments
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Documented weld procedures and traveler-level traceability
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Material certifications and full documentation packages
We ensure complete accountability and repeatability throughout all fabrication stages.
Aerospace Applications
Our fabricated components support a wide range of aerospace applications:
Airframe and structural assemblies
Engine support structures
Avionics and electrical hardware enclosures
Mounting brackets and interface structures
Flight control hardware
Spacecraft and satellite assemblies
Exhaust Applications
Defense airframe and support structures
Whether for commercial aviation, military platforms, or spaceflight hardware, Custom Aerospace delivers fabrication solutions engineered for mission-critical reliability.
